Total Machine Restoration

Complete
Overhaul

When your Amada needs more than just sleeving, TSI does it all. From ball screws and guide rails to clutch, brake, and control replacement — we restore your entire machine to like-new condition on-site.

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Complete Amada punch press overhaul in progress
Worn Amada machine before complete overhaul Fully restored Amada machine after complete overhaul
Everything Covered

What Is Included in a
Complete Overhaul

A TSI complete overhaul addresses every major wear point on your Amada — mechanical, electrical, and tooling. Here is exactly what we replace and restore:

All Turret Stations Sleeved

Every upper turret station is bored and fitted with USA-made hardened steel sleeves restoring exact OEM bore tolerances.

Sleeved turret stations during complete overhaul

X and Y Axis Ball Screws

Worn ball screws cause positioning errors and part inaccuracy. We replace both X and Y axis ball screws to restore full motion precision.

Ball screw replacement during complete overhaul

X and Y Axis LM Guide Rails

Linear motion guide rails wear over millions of cycles. Replacing them eliminates slop, vibration, and positional drift across the full sheet travel range.

LM guide rail replacement

Complete Clutch and Brake Overhaul

The clutch and brake control punch timing and emergency stopping. A full overhaul ensures safe, consistent operation and eliminates misfires or timing errors.

Clutch and brake overhaul components

Work Holder Clamps

Sheet metal clamps wear out and lose holding force over time. Replacement clamps ensure your sheet stays firmly positioned throughout every punching cycle.

Work holder clamp replacement parts

PC Control Replacement

Replace the obsolete original CNC control with a modern, reliable PC-based system. Faster programming, better support, and years more useful machine life.

New PC control system installed

New Guide Keys, Springs and Collars

All guide keys, springs, bolts, and collars are replaced new, ensuring every tool seats and ejects cleanly with zero slop.

All Die Holders Replaced

Worn die holders cause tooling misalignment and poor hole quality. TSI replaces all die holders as part of the complete overhaul package.

Modernize the Brain

Control Upgrades

Don't scrap a perfectly good Amada because the control is obsolete. TSI retrofits aging CNC controllers with advanced FANUC-based control systems — transforming your legacy machine into a modern, high-performance production asset at a fraction of replacement cost. A control upgrade can be done as part of a complete overhaul or on its own.

The Problem

When Outdated Controls Limit Your Machine

Many turret punch presses from the 1980s, 90s, and early 2000s still have excellent mechanical systems — but their original CNC controllers are obsolete, parts are no longer available, and programming is painfully slow.

Buying a new machine can cost $300,000–$800,000+. A TSI control retrofit gives you a complete modernization of the machine's brain for a fraction of that — while keeping the proven mechanical platform you already know.

The Solution

Advanced FANUC Control Retrofit

This is not just a control swap — it's a complete modernization. TSI installs an advanced FANUC-based control system fully configured for your specific Amada model. Your machine is transformed into a modern, high-performance production asset.

  • Advanced servo technology for faster cycle times
  • Modern graphical operator interface
  • Simplified programming and setup
  • Plain-English diagnostics and alarm messages
  • Remote monitoring and service capability
  • Installation, commissioning, and training in as little as 3 days

Superior Performance

Faster acceleration and deceleration with advanced look-ahead motion control. Higher accuracy and smoother operation than any legacy controller.

Modern Graphical Interface

Single-screen graphical interface replaces cryptic 1980s panels. Unlimited part, tool, and material libraries with digital notes and photos attached to programs.

Lower Operating Costs

Up to 40% lower energy consumption, no servo transformers required, and reduced downtime through predictive alarm diagnostics.

Long-Term Reliability & Support

Backed by the global FANUC support network with long-term availability of parts and service. No more hunting for obsolete components.

Fast Installation

Installation, commissioning, and operator training completed in as little as 3 days. Can be bundled with turret sleeving for maximum efficiency.

Programs Continue To Run

FANUC retrofits maintain full programming compatibility — your existing programs continue to run without modification, while new programs are dramatically faster to create.

The Smart Choice

Overhaul vs.
Replace

A new Amada turret punch press costs $300,000 to $800,000 or more. A complete TSI overhaul restores your existing machine to like-new performance for a fraction of that investment.

Your operators already know the machine. Your tooling already fits. Your programs already run. A complete overhaul gives you all the performance of a new machine without the learning curve or the capital expense.

  • Fraction of the cost of a new machine
  • No new tooling investment required
  • Operators already trained on the machine
  • Existing programs continue to run
  • Done on-site — no machine shipping required
  • 12-hour estimate, scheduling within 30 days
Restored Amada machine running parts after overhaul Completed overhaul job - machine fully restored
Photo Gallery

Complete Overhaul
In Action

Complete overhaul job photo - machine teardown Complete overhaul in progress - component replacement Cleaned components ready for reassembly Overhaul inspection and measurement Machine restoration work in progress Completed machine overhaul - ready for production

Time for a Full Restoration?

Get a free, no-obligation estimate within 12 hours. Most overhauls scheduled within 30 days.

Request Your Free Estimate